Intrinsically Thermally Degradable Microstructures Fabricated by Photodimerization in Rapid 3D Laser Printing

  • Author:

    S.C. Gauci, P. Somers, M. Aljuaid, M. Wegener, C. Barner-Kowollik, and H.A. Houck

  • Source:

    Adv. Funct. Mater. 35, 2414713 (2025)

  • Date: 29.01.2025
  • Abstract:

    Classical photoresists utilized in direct laser writing (DLW) rely on photoinitiators and radical polymerization mechanisms to induce the cross-linking process. Herein, a simple initiator-free photoresist is introduced that enables the rapid fabrication of intrinsically thermally degradable 3D microstructures via DLW. The reported photoresist exploits the [2 + 2] photo-dimerization reaction of a multifunctional monosubstituted thiomaleimide compound while harvesting on-demand microstructure degradation through the intrinsic thermally reversible nature of the photocrosslinks. The photoresist exceeds attainable DLW printing speeds for non-chain growth resins, readily attaining 1500 µm s−1 and up to 5000 µm s−1, making it a promising system to compete with traditional photo-initiator containing resists while introducing on-demand post-printing degradability.